# MD. TANVEER AHMAD - Sr. Automation Engineer
Source: https://hello.cv/tanveerahmad
Dubai

## Links
- Email
- Phone

## About
Highly accomplished Sr. Automation Engineer with 9 years of experience in industrial automation, specializing in designing and implementing high-impact solutions across diverse sectors including manufacturing, energy, and oil & gas. Proven ability to optimize operational efficiency, enhance system reliability, and drive business growth through advanced PLC/SCADA/MES systems and robust customer partnerships. Adept at leveraging a comprehensive technical skill set to deliver complex international projects and ensure compliance with critical safety standards.

## Work
### Sr. Application Engineer | Bahri & Mazorie Technical System
Led the design and implementation of advanced automation and MES solutions, optimizing industrial processes and enhancing operational intelligence for clients.
- Developed and deployed IIoT 4.0 and Manufacturing Execution Systems (MES) for a Glass Furnace, integrating Python for application design and SAP REST API for real-time data exchange, significantly improving sustainability and cutting-edge operations across Germany, France, Italy, Poland, Netherlands, UK, Egypt, and Sweden.
- Implemented a Smart Automation system for KDI Engine Assembly, enabling step-by-step process monitoring, data collection, and performance analytics, resulting in enhanced production visibility and quality validation.
- Automated and controlled heating and metal cutting processes in a foundry line, utilizing ThingWorx Manufacturing Apps to provide real-time production visibility, quality validation, and process analytics, ensuring consistent product quality.
- Designed and implemented a centralized CO2 Plant Data Reporting System using Rockwell Automation MES, integrating with SAP HANA and SAP Fiori U15 dashboards to provide real-time operational visibility and enterprise-level analytics.
- Developed an end-to-end Truck Tracking and Management System for Lafarge Cement using AVEVA System Platform MES, automating and optimizing truck loading/unloading operations, and ensuring real-time visibility and traceability.
### AM Scada Control Engineer | KOHLER ITC India LTD.
Managed SCADA control systems for industrial applications, focusing on optimizing processes and ensuring operational efficiency for manufacturing plants.
- Automated molding and casting processes at KOHLER Foundry System (Jagadia) using ABB DCS Ability™ System 800xA, enhancing production efficiency and quality control.
- Optimized SCADA system performance and data acquisition for various industrial processes, contributing to improved control and monitoring capabilities.
- Collaborated with cross-functional teams to integrate SCADA solutions with existing plant infrastructure, ensuring seamless data flow and operational continuity.
- Provided technical support and troubleshooting for SCADA systems, resolving complex issues to minimize downtime and maintain production schedules.
### Sr INDEC 4.0 MES Engineer | Saint-Gobain Research India LTD.
Spearheaded the implementation of Industry 4.0 MES solutions, driving digital transformation and optimizing manufacturing processes for enhanced productivity and quality.
- Implemented advanced MES solutions for Saint-Gobain's Float Line 1,2,5, leveraging Honeywell Experion PKS and redundant SIL3 systems to achieve high reliability and automation in plant operations.
- Developed and deployed a Glass Cutting Robotic Pick & Place System, integrating ABB Next Move ESB2 motion controllers to enhance precision and efficiency in manufacturing.
- Designed and implemented a Chimney Smoke Detection System utilizing Ignition SCADA and BOSCH Bullet Long Range Camera, enhancing safety and alarm automation in the production area.
- Developed a system for Robot Cycle Life Calculation & OEE Monitoring using Ignition SCADA & MQTT, improving predictive maintenance and reducing downtime across robotic operations.
- Optimized glass cutting processes with a Bottero Glass Cutting System (CNC XYZ Axis Single Scoring) and SLC 5/4, 5/3 PLCs, significantly improving cutting precision and material yield.
### Sr Project Engineer | Rockwell Automation (NOCLE)
Managed and executed complex automation projects, specializing in Rockwell Automation platforms to deliver robust and efficient industrial control systems.
- Led the implementation of redundant AADVANCE T9100 and FactoryTalk Plant Pax 5.0 systems for a Reliance Oil & Gas Transportation System, ensuring high availability and critical process control.
- Designed and deployed a Guard Logix 1756-L72S redundant system for a Baruni Oil & Gas Rotary Cracking Furnace, enhancing system reliability and safety.
- Upgraded PLC-5 to ControlLogix L71 Redundant Systems with FactoryTalk View SCADA for Chambal Fertilizer Ammonia & D-Water Process, significantly modernizing and improving process control.
- Implemented ControlLogix L73 Redundant Systems with FactoryTalk Plant Pax 5.0 and HMI/Historian for SICGIL Carbon Dioxide Process, enabling advanced data reporting and historical analysis.
- Managed the integration of ControlLogix L73 with FactoryTalk Studio Plant Pax 5.0 for L&T Qatar Red Line Metro, ensuring seamless control and monitoring of critical infrastructure.
### Application Engineer | Siemens (ICONA)
Provided expert application engineering support for Siemens automation solutions, focusing on system integration, commissioning, and optimization for diverse industrial clients.
- Implemented a 57MW Power Distribution & 16 MW Generator Control System for Deira City Center using Schneider M580 (Redundant) and ABB 615/REX640 protection relays, ensuring robust and reliable power management.
- Developed and commissioned a Fire & Safety System for Deira City Center with redundant Schneider M580 Safety PLCs and AVEVA Plant SCADA (SIL3 Certified), significantly enhancing safety protocols.
- Configured and deployed a Tunnel Ventilation Control system for DIFC and Fujairah Airport using Siemens S7-1500 PLCs and WinCC Explorer 8.0, incorporating redundant SIL3 I/O for critical safety automation.
- Automated molding and casting processes in a sand foundry using Siemens S7-300 with WinCC Flexible 2008, improving production efficiency and quality control.
- Implemented a comprehensive Energy Monitoring System for GULFEX Aluminum with 160 PMUs and S71500 RIOS 20, utilizing Ignition 8.1 SCADA to enhance energy management and reporting.

## Education
### Singhania University Rajasthan | Instrumentation
### Jawaharlal Nehru Technical University Hyderabad | Electronics and Communication
### St Joseph's Public School CBSE | Science
### Central Public School CBSE | General Studies

## Languages
- English
- Arabic
- Dutch

## Certificates
### JNTU-HYD Directorate of Innovative ongoing certification AIMLDL & Quantum Computing Techniques
JNTU-HYD | 2023-01-01
### SAP S4 HANA Project Manager Preparing Certification
SAP | 2022-01-01
### ISRO Certified for Remote Sensing, AIML
ISRO | 2022-01-01
### Microsoft Azure Certified for AZ-400 (Azure DevOps)
Microsoft | 2021-01-01
### Microsoft Azure Certified for AZ-104 (Azure Administrator)
Microsoft | 2021-01-01
### TUV SUD Process Functional Safety (SIL-1,2,3 & 4) Certified IEC 61508 & IEC 61511
TUV SUD | 2020-01-01
### Project Management Professional (PMP)
PMI | 2019-01-01
### Inductive Automation Gold + Sepasoft Certified
Inductive Automation | 2018-01-01
### Industrial Automation PLC/SCADA/DCS Certified
Sofcon Noida | 2017-01-01
### Industrial Robot KUKA & FANUC Certified
RVM CAD Faridabad | 2017-01-01
### BSNL Networking & Cyber Security
RTTC Hyderabad | 2016-01-01

## Skills
### Programming Languages
- Python
- React Native
- JavaScripting
- Visual Basic
- C#
- SQL
### Databases & Reporting
- MSSQL
- SQLite
- MySQL
- PostgreSQL
- MongoDB
- SAP S4-HANA
- SAP Cristal Report
- SAP HANA
- SQL Server
- Crystal Reports
- PgAdmin
### Network Architecture
- OT/IT
### Development & DevOps Tools
- Jenkins
- Postman
- Jira
- Confluence
- Kubernetes
- Puppet
- Git
- PuTTY
- Yammer
- Nginx
- Docker
- GraphQL
- Apache
- Hasura
- Boards
- Repos
- Pipelines
- Artifacts
- Visual Studio 2019
### Hardware & Instrumentation
- Siemens S7-200
- S7-300
- S7-400
- S7-1200
- S7-1500
- ET200
- Rockwell PLC5
- SLC
- Micro Logix
- Micro800
- Flex
- Compact
- Control Logix
- Guard Logix
- Schneider M340
- M580
- TM200
- TSX P57-10/20
- Modicon Premium & Quantum Series
- ABB AC500
- CP600
- AC800M
- Honeywell CS 1000 & CS 3000
- FCS AFV30 / AFV40 / AFV50
- Emerson PK
- S (C200/300)
- M
- SX Series Controller
- Ovation OCR400/1100 Controller
- HMI (Schneider, Allen Bradley, Pro-face, Delta, Siemens, Mitsubishi)
- Drives AC (ABB, Siemens, Allen Bradley, Schneider, Delta, Mitsubishi, Danfoss)
- Servo Drives (Delta, Siemens, Schneider, Allen Bradley, KOLLMORGEN, BYSTRONICS)
- Analog and Digital Signals (0-20 Ma, 0-10 V)
- Infrared Barcode
- Camera
- Level
- Flow
- Pressure
- Temperature
- Gas Sensor
- Motion
- RFID & Thickness Sensor
- GPS Clock
- Turbine Governor
- Grid Relay
- Flame Scanner
- MFM & Data-Logger
- Hydraulic and Pneumatics Valves
- Vibration Sensor
- Fuel and Gas Burner
- PICV
- MCV
- DPT
- BTU Meter
- CO/NO-Sensor
- Gateway and Switch (HMS, Prosoft, Moxa, Siemens)
- BECKHOFF
- HIKVISION
### Industrial Protocols
- Modbus
- RS-232,422
- CIP
- HART
- IEC-104
- Profibus
- Profinet
- Ethernet
- Control-Net
- Device-Net
- OPC UA and DA
- DALI
- BACNET
- DNP3
- MQTT
- REST/SOAP APIs
### Robotics & Vision Systems
- KUKA
- FANUC
- BYSTRONICS
- BOTTERO
- DALSA
- Cognex
- CNC Machines
### Functional Safety & Compliance
- IEC 61508
- IEC 61511
- SIL-1,2,3 & 4
### Cloud Platforms
- Microsoft Azure (AZ-104 Azure Administrator, AZ-400 Azure DevOps)
### Project Management
- PMP
- SAP S4 HANA Project Management
### AI/ML & Quantum Computing
- AIML
- Quantum Computing
### PLC/DCS/SCADA Systems
- LADDER LOGIC
- STL
- FBD
- Siemens TIA Portal
- Simatic Manager
- Micro-Win
- WinCC Flexible
- WinCC Explorer
- PCS7
- Rockwell PLC5
- SLC
- Micro Logix
- Micro800
- Flex
- Compact
- Control Logix
- Guard Logix
- Rslogix5
- Rslogix500
- Rslogix5000
- Studio 5000
- Rsview32
- Factory Talk View
- FT Viewpoint
- Plant Pax
- Schneider Control Expert (Unity Pro)
- PL7
- Eco Structure Machine Expert
- AVEVA Plant Scada (Citect)
- Ecostruxure geo expert
- ABB Automation Builder
- Control Builder
- Compact Builder
- CHMI Workplace
- ABB Ability Symphony Plus
- Honeywell Engineering Studio
- Batch Manager
- Field Device Manager
- HMIWeb Display Builder
- Enterprise Model Builder
- Quick Builder
- Emerson Control Studio
- Explorer
- Configuration Studio
- Graphics Studio & Elements
- DeltaV SaaS SCADA
- Live & Historian
- Inductive Automation Vision & Perspective
- Sepasoft MES Modules (OEE, SPC, Track & Trace)
### MES Platforms
- Siemens OpsCenter
- Rockwell Pharma Suite
- Rockwell Plex
- Schneider AVEVA System Platform
- ThingWorx Manufacturing Apps
- Opcenter Execution
- Opcenter APS

## Source
Read this profile on Hello.cv: https://hello.cv/tanveerahmad
Create your free profile at https://hello.cv