MD. TANVEER AHMAD

Developed and deployed IIoT 4.0 and Manufacturing Execution Systems (MES) for a Glass Furnace, integrating Python for application design and SAP REST API for real-time data exchange, significantly improving sustainability and cutting-edge operations across Germany, France, Italy, Poland, Netherlands, UK, Egypt, and Sweden.

Implemented a Smart Automation system for KDI Engine Assembly, enabling step-by-step process monitoring, data collection, and performance analytics, resulting in enhanced production visibility and quality validation.

Automated and controlled heating and metal cutting processes in a foundry line, utilizing ThingWorx Manufacturing Apps to provide real-time production visibility, quality validation, and process analytics, ensuring consistent product quality.

Designed and implemented a centralized CO2 Plant Data Reporting System using Rockwell Automation MES, integrating with SAP HANA and SAP Fiori U15 dashboards to provide real-time operational visibility and enterprise-level analytics.

Developed an end-to-end Truck Tracking and Management System for Lafarge Cement using AVEVA System Platform MES, automating and optimizing truck loading/unloading operations, and ensuring real-time visibility and traceability.

Automated molding and casting processes at KOHLER Foundry System (Jagadia) using ABB DCS Ability™ System 800xA, enhancing production efficiency and quality control.

Optimized SCADA system performance and data acquisition for various industrial processes, contributing to improved control and monitoring capabilities.

Collaborated with cross-functional teams to integrate SCADA solutions with existing plant infrastructure, ensuring seamless data flow and operational continuity.

Provided technical support and troubleshooting for SCADA systems, resolving complex issues to minimize downtime and maintain production schedules.

Implemented advanced MES solutions for Saint-Gobain's Float Line 1,2,5, leveraging Honeywell Experion PKS and redundant SIL3 systems to achieve high reliability and automation in plant operations.

Developed and deployed a Glass Cutting Robotic Pick & Place System, integrating ABB Next Move ESB2 motion controllers to enhance precision and efficiency in manufacturing.

Designed and implemented a Chimney Smoke Detection System utilizing Ignition SCADA and BOSCH Bullet Long Range Camera, enhancing safety and alarm automation in the production area.

Developed a system for Robot Cycle Life Calculation & OEE Monitoring using Ignition SCADA & MQTT, improving predictive maintenance and reducing downtime across robotic operations.

Optimized glass cutting processes with a Bottero Glass Cutting System (CNC XYZ Axis Single Scoring) and SLC 5/4, 5/3 PLCs, significantly improving cutting precision and material yield.

Led the implementation of redundant AADVANCE T9100 and FactoryTalk Plant Pax 5.0 systems for a Reliance Oil & Gas Transportation System, ensuring high availability and critical process control.

Designed and deployed a Guard Logix 1756-L72S redundant system for a Baruni Oil & Gas Rotary Cracking Furnace, enhancing system reliability and safety.

Upgraded PLC-5 to ControlLogix L71 Redundant Systems with FactoryTalk View SCADA for Chambal Fertilizer Ammonia & D-Water Process, significantly modernizing and improving process control.

Implemented ControlLogix L73 Redundant Systems with FactoryTalk Plant Pax 5.0 and HMI/Historian for SICGIL Carbon Dioxide Process, enabling advanced data reporting and historical analysis.

Managed the integration of ControlLogix L73 with FactoryTalk Studio Plant Pax 5.0 for L&T Qatar Red Line Metro, ensuring seamless control and monitoring of critical infrastructure.

Implemented a 57MW Power Distribution & 16 MW Generator Control System for Deira City Center using Schneider M580 (Redundant) and ABB 615/REX640 protection relays, ensuring robust and reliable power management.

Developed and commissioned a Fire & Safety System for Deira City Center with redundant Schneider M580 Safety PLCs and AVEVA Plant SCADA (SIL3 Certified), significantly enhancing safety protocols.

Configured and deployed a Tunnel Ventilation Control system for DIFC and Fujairah Airport using Siemens S7-1500 PLCs and WinCC Explorer 8.0, incorporating redundant SIL3 I/O for critical safety automation.

Automated molding and casting processes in a sand foundry using Siemens S7-300 with WinCC Flexible 2008, improving production efficiency and quality control.

Implemented a comprehensive Energy Monitoring System for GULFEX Aluminum with 160 PMUs and S71500 RIOS 20, utilizing Ignition 8.1 SCADA to enhance energy management and reporting.